This factory study tour was held on July 8th 2009 in ASAHI Breweries Limited, Ashigara Factory. It was the final FST for YSEP 2008/2009. The aim this FST was to deepen total understanding of advanced science and technology, focusing on food science, moreover, beer manufacturing technology. The Ashigara factory is located at 1223 Nuda, Minami Ashigara, Kanagawa 250-0106, TEL 0465-72-6270. Their official website can be found at http://www.asahibeer.co.jp/english.
Ashigara factory/Kanagawa Brewery is the most advance Brewery in Asahi. The construction of this factory was completed in May 2002. Grounded in the concept An environmental creation plant in harmony with the earth, the community, and people and informed by the three themes contributing to environmental preservation, coexistence with the local community, and providing an environment rich in amenities, the new facility is a forefront Brewery for the 21st century, serving as the proving ground for numerous innovations to be implemented by Asahi Brewery.
It took more than 2 hours by bus from Okayama campus. The first time we arrived, we were greeted by the factory’s receptionist in the auditorium. Having accustomed of guiding many guest who wanted to know about the factory, the receptionist showed us a 10 minute movie about overview of the Kanagawa brewery and then lead us to the second floor to get deeper information about the brewery.
The second floor is a dedicated floor for guest who want to learn about beer making process in the factory. In the first part of the floor, through a big window we saw several “Mashing” tank lining in a big room to process barley and hops as the main ingredient of the beer. After that, we saw a model of fermentation and maturation process. This model consisted of a small scale fermentation tank and a display monitor beside it. The small scale tank has a transparent part on its half of the surface so we could see the how is the condition inside a fermentation tank when a raw beer is being fermented. Then, a display monitor showed us a movie about how the yeast works in converting maltose into alcohol and carbonated gas to make a great beer. It was said that even 0.1 degrees temperature different could make a different percentage of alcohol and also a different taste of beer.
After seeing the movie, we walked towards another window and saw a formation of big fermentation tanks through it. It was said that we have to spend more than 3 thousand years if we drink one glass of beer from a single fermentation tank every day. That shows how big the fermentation tanks were.
After that, we walked towards another window and saw the canning and bottling process. They said they used recycled materials which had been processed through a high technological and very sterile process. The canning and bottling speed were also run at a very high speed reaching hundreds of bottle and can per minute.
After finished exploring the floor, we went to the cafeteria where we were served plenty of beer and soft drink produced by Asahi Company. It was one of their factory tour programs where the participant can taste the beer or soft drink produced in the factory – or other Asahi brewery – freely as much as their stomach can take. This drinking party also served as a conclusion of the FST class for YSEP 2008/2009 for this second semester.
As the FST ended, we went to the front of the building and took a group picture. From that place, we could see the beauty of the building. It was a harmony between technology and nature building. It sure will be a good advertisement for Asahi customers. After that, we went home. On the way home, we stopped by at the rest area; many people should go to toilet after drinking glasses of beer. Then, 1.5 hour latter we arrived at Tokyotech Okayama campus.
It was a beautiful FST. It was also my last FST in this YSEP program. I want to say thank you to Hirose sensei and his staff for making a good FST in this and previous semester. It will be a great experience for me.
– Taken from my FST class report –